Industrial Energy Audit

Industrial Energy Audit

Industrial Energy Audit systematically evaluates manufacturing facilities’ energy consumption patterns, equipment efficiency, and operational practices to identify cost-effective energy savings opportunities.

Scope of Work

Phase 1: Pre-Audit Planning

  • Historical utility bill analysis (24 months)
  • Facility benchmarking vs. industry averages
  • End-use equipment inventory compilation

Phase 2: Detailed Site Survey

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System

Key Measurements

Electrical Distribution

Power factor, harmonics, transformer loading

Motors & Drives

Efficiency testing (>10HP), VFD performance

Compressed Air

Leak detection, pressure optimization

Pumps & Fans

Flow/pressure matching, impeller trimming

Thermal Systems

Boiler efficiency, steam trap survey

HVAC/Chillers

COP, chilled water ΔT verification

Phase 3: Analysis & Reporting

  • Energy balance diagram creation
  • ECM prioritization (ROI <3 years)
  • Investment grade project proposals
  • Implementation roadmap with timelines

Typical Coverage: Electrical (45%), Compressed Air (25%), Thermal (20%), Lighting/HVAC (10%).

Standards: BEE Level-2 (India), ASHRAE Level 2 internationally.